Perfect fit – perfect exhaust values. Foil insulations from tmax.

Our foil insulations make a decisive contribution to increasing the efficiency of your machines. Efficient exhaust gas aftertreatment, reliable fire protection and effective sound insulation.

Decorative image for the product foil insulation

Contents in this e-book

How to overcome all challenges in the high temperature range.

Maximum flexibility. Minimum additional weight.

tmax integral insulation meets the highest requirements

Lower temperatures in the engine compartment and protect sensitive components, with stainless-steel foil insulation from the market leader. Foil insulation solutions hug the highly complex outer contours of the component to be insulated with millimeter precision, and thus offer:

  • Efficient fire protection for man and machine
  • Increased reliability
  • Increased service life of surrounding components
  • Cheaper insurance premiums
  • Maximal flexible fit and secure positioning
  • Minimal additional weight

Would you like to learn more? Arrange a non-binding appointment with our experts.

Installation of tmax foil insulation
Automated welding of tmax foil insulation
State-of-the-art 3D laser with laser device for highest quality and speed.

Perfect fit. For complex geometries as well.

The tmax integral insulation

The correct fit of an insulation is crucial for achieving the desired effect. That is why tmax integral insulation provides optimum high-temperature insulation thanks to its perfect, millimeter-precise fit.

It consists of two main components. Firstly, an outer shells made of stainless-steel foil or thin sheet, which are perfectly adapted to the contours of the objects to be insulated, and secondly, molded fiber parts made of insulating fiber.

State-of-the-art embossing and forming tools shape the material into every conceivable form, guaranteeing optimal adaptation of the insulation system to your component to be insulated. The particularly low material thicknesses of the insulating components also reduce the additional weight to a minimum.

DryTec: Hydrophobic insulating fibers

The first high-temperature insulation of its kind that also protects against water

In wet weather or when washing the engine, insulation fibers can easily become saturated with water. The result is a delayed light-off behavior, as the system loses valuable heat as the fiber dries. Consumption and emissions are particularly high during this phase. In addition, the durability of the insulation deteriorates because salt and dirt particles penetrate the fiber along with the water and are deposited there after evaporation.

Tmax DryTec hydrophobizes insulation fibers, making them more efficient and durable.

  • Compliance with emission standards
  • Effective reduction of consumption
  • Easy assembly and disassembly

tmax DryTec is applicable to all tmax fibers.

Graphic shows the individual material layers and the structure of tmax DryTec.
Hydrophobic insulation fibers for water-repellent high-temperature insulation. Can also be used for complex shapes.
tmax Integral-S foil insulation from inside and outside
Innovative embossing structures and forming technologies enable a precise fit of the insulation shells on the blank.

Insulation shells for self-assembly

The tmax integral insulation

The tmax Integral-S makes it possible to insulate building components in your own factory, with proven tmax quality.

The insulation system consists of outer shells (stainless-steel foil) lined on the inside with an insulating fiber. The edges of the shells are firmly connected by folding. State-of-the-art embossing tools shape the material into any conceivable form, guaranteeing  maximum flexibility and secure positioning of the insulation fiber. In addition, the particularly low material thickness reduces the additional weight to a minimum.

We provide our customers with a complete package tailored to their requirements, which includes everything they need to integrate insulation smoothly into their own production process. From the components, to the process know-how, to the technical devices.

More simulations, fewer prototype cycles, lower costs

Unique in the industry: With tmax simulations, you save endless loops in the development process.

  • Find thermal weak points
  • Vibration simulation for predicting the behavior of a virtual component
  • Simulation for the evaluation of concepts and designs

This enables us to identify and eliminate weak points even before a prototype is produced, as well as shorten development times and reduce unforeseen costs.

Simulation of foil insulation on a turbocharger
Simulation of a foil insulation on a turbocharger.

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